Circular Lifting Magnets Type : LRX
EXTRA HEAVY DUTY

 

LRX &LRX SUPER DUTY CYCLE SWITCHGEAR  ACCESSORIES PDF DOWNLOAD

 


LRX & LRX - SUPER
"ELEKTROMAG" lifting magnets for heavy duty application are designed on the basis of research in this specialized field. The most favourable dimensioning of all components was determined by thorough mathematical and measuring studies of all factors affecting on performance. Experiments on models and fullscale prototypes were carried out to determine such features as usable and stray magnetic flux; influence of field line length and iron cross section; temperature drop from hottest point to magnet surface; thermal properties of the entire magnet; suitability of materials and production methods.

All ELEKTROMAG lifting magnets are of weatherproof design for outdoor use. Completely sealed submersible models are available for dipping into water-field containers or underwater salvage and similar work.


MAGNET BODY


Mechanical construction of ELEKTROMAG high capacity lifting magnets is very sturdy to meet toughest demands in service. The one piece magnet body is cast from high-grade dynamo steel. Underneath, between centre and outer poles, the magnet body is closed by sturdy, cast and rib-reinforced non-magnetic austenitic manganese steel plate. Fastening at the centre pole is effected by means of a shrunk-on ring, and at the outer pole by locking ring.

The standard three-fall chain suspension, designed with common suspension ring is rated to meet all normal duty load. Special change are available on request for extremely heavy loads.

Two lugs for guide ropes are fitted as standard.


COILS


Standard exciter coils are wound with Anodised aluminium conductor or fiber glass covered varnish bonded aluminium conductor. Coils wound with anodised aluminium conductor offer the following advantages:
  1. greater filling factor
  2. Better heat conductivity.
  3. Higher resistance to thermal strain.

Coils are cast into their magnet body with a special resin compound of excellent heat conductivity and thus rigidly fixed in position. In special cases, coil can be furnished with copper conductor. Use of special resins loaded with fillers as sealing compound ensures reliable conduction of heat to the magnet surface, maintaining high magnet performance over long, continuous service. All insulation materials confirm to class " H" .


DUTY CYCLE


The permissible relative duty factor is 75% / 10 mins. or 60% /10 mins. depending on magnet construction and application. The standard operating voltage is 220 volts DC. Magnets for extra heavy duty or handling of hot materials are available on request.


TABLES FOR CIRCULAR LIFTING MAGNETS TYPE : LRX & LRX-SUPER


TYPE POWER INPUT APPROX.
P. COLD CLASS "H"
WT. APPROX. DIMENSION MAX. LOAD
CAPACITY OF CHAIN
KW KG. D E F G H KG.
  1 2 3 4 5 6 7 8
LRX 11 8 1520 1144 1029 260 36 140 17000
LRX 13 10.5 2320 1346 1084 260 36 140 17000
LRX 14 12.5 2850 1446 1278 340 45 180 21000
LRX 15 14 3380 1539 1355 350 51 190 26000
LRX 16 14.5 3550 1600 1355 350 51 190 26000
LRX 17 18 5320 1737 1461 350 51 190 26000
LRX 18 20 6130 1830 1492 350 51 190 26000
LRX 20 23.5 8150 2049 1599 350 51 190 26000
LRX 22 27.5 10600 2245 1650 350 51 190 26000
LRX 15 SUPER 21 5000 1550 1518 350 51 190 26000
LRX 16 SUPER 23 6100 1680 1550 350 51 190 26000
LRX 18 SUPER 26 8900 1850 1680 350 51 190 26000
LRX 20 SUPER 28 12000 2059 1850 350 51 190 26000
LRX 22 SUPER 33 17000 2266 2121 400 57 200 40000


TYPE TEAR-OFF FORCE LIFTING CAPACITIES AT SERVICE TEMP.
MAGNET d MAGNET d MAGNET d SLAB ingot PIG COST IRON scrap grade 3a Solid scrap grade 24 SHORT STEEL TURNINGS
grade 40
300 COLD daN 300 WARM daN 20 WARM daN Kg. Kg. Kg. Kg. Kg.
  9 10 11 12 13 14 15 16
LRX 11 - 29300 - 14700 800 700 650 300
LRX 13 - 44000 - 22000 1250 1100 1000 500
LRX 14 - 52500 - 26300 1500 1300 1200 600
LRX 15 - 61000 - 30500 1750 1500 1400 700
LRX 16 - 62000 - 31000 1800 1550 1450 725
LRX 17 - 79000 - 39500 2350 2050 1900 950
LRX 18 - 89000 - 44500 2650 2350 2200 1100
LRX 20 - 112000 - 56000 3300 3000 2800 1350
LRX 22 - 137000 - 68500 4000 3700 3500 1700
LRX 15 SUPER 88000 80000 12000 40000 2250 2250 2000 1100
LRX 16 SUPER 100000 93000 13500 46500 2760 2700 2500 1250
LRX 18 SUPER 124000 116000 17000 58000 3600 3400 3100 1600
LRX 20 SUPER 154000 145000 21000 72500 4300 4200 3900 2000
LRX 22 SUPER 186000 178000 25000 89000 5200 4900 4700 2300
CABLE TERMINAL BOX


The cable terminal box is of robust construction to meet toughest practical service and it consists of the following parts :
  1. Cast compartment (back) for exciter coil connection.
  2. Line connections from back to front compartment.
  3. Front compartment for connecting the cable.
  4. Terminal board for connecting the cable.
  5. Gland bolt for sealing the cable.
  6. Cable collar to limit load on cable.
  7. Back and front compartment covers are fitted with watertight gaskets, secured with socket head screws.
  8. Solid and fracture-proof protective cover made of cast steel incl. set screw.

This cable terminal box is constructed for durability. However, it is only fully efficient and secure when the cable is held by the bland bolt, also when the two compartments are closed tightly by means of the covers, and when the protective cover is secured by the set screw.


ELECTRICAL SWITCHGEAR


Switchgear used for the control of lifting magnets must be provided with adequate protective gear to limit the voltage generated when the inductive exciter circuit is switched off. Provisions must also be made for a brief counter flow current surge to de-energise the system and throw off the load.

We supply a wide range of plant and switch gear to feed magnets from 3-phase or DC power mains or generators, in standard and special purpose models to suit all requirements.

To ensure continuity of operation and guard against the danger of accidents in case of power failure, we also supply complete equipments for stand-by or buffer battery operation.

Where the crane driver cannot keep the magnet under visual observation ( e.g. special magnets used for raising material under water) electronic instrumentation can be fitted giving optical or accoustic signals to indicate that the load has been seized or released.

IMPORTANT NOTES ON TABLE


Rated power input for cold magnets listed in column 2 governs selection of suitable electrical equipments. In continuous service heating of the exciter winding reduces input power.

The figure in column 8 give the max. capacity of the chain suspension.
1 daN = 0.918 Kg.

Tear-off forces listed in columns 9, 10, and 11 relate to a level, solid, thick slab and an air gap corresponding to 1/300 and 1/20 resp. of outer magnet diameter.

Lifting capacities listed in column 12 to 16 are average values which may be exceeded or not be reached. In actual duty, since the volume seized in each lifting operation depends largely on type, shape, alloy, distribution and piling of the material.


ELECTRICAL ACCESSORIES


The following electrical accessories are required with the lifting magnet and are available from ELEKTROMAG.
  1. Transformer rectifier set or DC generator.
  2. Contactor Panel.
  3. Cable reeling drum.
  4. Master controller.
Note : The design, dimensions and specifications are subject to alterations without prior notice due to constant development for better performance.

Magnetic Separators/Lifting Magnets